HAZARD AND OPERABILITY ANALYSES (HAZOP)--A Hazard and Operability Study (HAZOP) is a structured and systematic technique for identifying hazards or operability problems throughout an entire facility. It is a procedure which examines the Piping and Instrumentation Drawings systematically, section by section or line by line (depending on the level of detail required), looking for inadequacies in design. A checklist of guide words is applied to the process variables at each stage of the review to identify deviations from normal operating conditions (Design Intention). By using the list of guide words, all conceivable eventualities are covered. The list of deviations is then examined to determine possible cause, resulting consequences, and suggested action.

Typical aspects considered are normal plant operation, foreseeable changes in normal operation, plant start-up and shut-down, suitability of plant materials, equipment, and instrumentation, provision for failure of plant services, provision for maintenance, safety, etc.

Following is a brief list of HAZOP studies conducted by Pace in the past several years.




Client Company
Location
Project Description
National Petrochemical Producer Mexico (2 projects) Ethyl Benzene/Styrene 

Ethylene Oxide

Chemical Company Texas Polyol
Chemical Company Texas MTBE
Chemical Company Ohio Specialty Polymer
Plastics Producer Mississippi SAN Polymer & Specialty Polymer
Confidential California Hazardous Waste Incinerator
Chemical Company Texas Naphtha Rerun Unit
Plastics Producer Gulf Coast SAN Polymer Facility
Chemical Company Texas Polypropylene Resin Facility
Independent Refiner Texas Toluene Disproportionation
Defense Contractor Gulf Coast Acid Recovery Pilot Plant
Trading & Transportation Firm California Marine Loading Terminal
Airline California Turbine Blade Repair Center
Refining & Marketing Company Illinois FCCU/Gas Concentration Unit